Glossary

Chain hoist

A hoist that lifts the load on a round steel chain. The chain runs over a chain wheel and is stored in a chain box, which makes the lift almost any length. Chain hoists are robust, insensitive to dirt and cheap to maintain; their headroom is greater than a wire rope hoist, and without additional control they allow no sensitive hand guidance.

Also
Electric chain hoist · Pneumatic chain hoist · Kettenzug
Also known as
  • Electric chain hoist
  • Pneumatic chain hoist
  • Kettenzug
01

Design

A chain hoist lifts the load on a round steel link chain. Through a gearbox the drive turns a chain wheel in whose pockets the links sit with positive engagement. The unloaded end of the chain runs into a chain container. A brake holds the load as soon as the drive stops, and an overload device – on electric chain hoists often a slipping clutch – prevents excessive loads from being lifted.

Because the chain is stored in a container rather than wound up, the possible height of lift depends only on chain length and container size. The load rises vertically without drifting sideways.

02

Types

The distinction is by drive and by the number of chain falls.

  • Manual chain hoist: driven by a hand chain, for infrequent lifts and assembly work without a power connection.
  • Electric chain hoist: the most common type, with one or two lifting speeds or stepless via a frequency inverter.
  • Pneumatic chain hoist: tolerant of overload and frequent switching, widespread in potentially explosive atmospheres.
  • Single and double fall: with two chain falls the capacity of the same hoist doubles and the lifting speed halves.
03

Strengths and limits

The chain hoist is compact, robust and tolerates dirt better than a wire rope hoist. The chain is easy to inspect and replace. That makes it the standard hoist in the lower and medium capacity range.

Its limits lie in smoothness and speed. The chain runs over a wheel with few pockets, so the lifting movement is never entirely uniform. A push-button chain hoist is not meant for sensitive guiding by hand – that is what balancers, or chain hoists with handle control, are for.

04

How to select one

The capacity covers the load and everything permanently hanging on the hook. Then come height of lift and lifting speed; for accurate setting down a slow creep speed is helpful. The mechanism group must match the duty: it expresses the running time and load spectrum the hoist is rated for.

Finally the environment – dust, moisture, temperature, explosive atmosphere – and the suspension: fixed with hook or eye, or on a trolley running on a beam.

05

Operation and inspection

The chain must be lubricated; chains running dry wear much faster at the link contact points. Side pulling is not permitted unless the manufacturer expressly allows it: chain guide and chain wheel are built for a vertical pull.

Inspection is periodic, as a rule at least once a year. The chain is measured for elongation, wear and damage and replaced when it reaches its discard criteria.

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Overview

Chain hoists by drive

Drive Characteristic Typical use
Manual No power connection, slow Assembly, maintenance, infrequent lifts
Electric Fast, several speeds possible Workstations and cranes in production
Pneumatic Overload-tolerant, frequent switching Hazardous areas, harsh environments
Frequently asked questions

Frequently asked questions about Chain hoist

Is side pulling allowed with a chain hoist?

No, unless the manufacturer expressly permits it. In a side pull the chain does not run cleanly into the chain wheel, the load swings as it lifts off, and the supporting structure is loaded sideways.

How long does a load chain last?

That cannot be stated in years. It depends on duty, lubrication and environment. What governs are the discard criteria, established at the periodic inspection by measuring the chain.

What does the mechanism group of a chain hoist mean?

It states the duty the hoist is designed for – a combination of average daily running time and load spectrum. A hoist in too low a group reaches the end of its theoretical service life prematurely.

Chain hoist or balancer?

A chain hoist lifts at the press of a button and is the economical choice for heavier, less frequently moved loads. A balancer follows the hand and is faster when many parts are transferred per shift.

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