Glossary

Rilsan coating

A food-grade polyamide powder coating that forms a closed, pore-free film. It is impact resistant and withstands the alkaline and acidic cleaners common in food production – and, unlike ordinary paint, offers germs no foothold.

Also
Food-grade coating · Polyamide powder coating
Also known as
  • Food-grade coating
  • Polyamide powder coating
01

What is behind the name

Rilsan is the trade name of a polyamide 11, a thermoplastic derived from castor oil. Melted on as a powder, it forms a closed, tough plastic layer on steel. In everyday usage the name stands for this kind of polyamide powder coating as a whole.

In handling technology it is used where steel components must be hygienically cleanable and protected against corrosion without the whole component being made of stainless steel.

02

How the coating is applied

Fluidised bed dipping is customary. The blasted and usually primed component is heated and dipped into a tank in which the powder is fluidised by air blown in. The powder melts on the hot surface and flows into a closed film. Alternatively it is sprayed electrostatically and then fused in an oven.

The layer is considerably thicker than paint – typically several tenths of a millimetre with fluidised bed dipping. It wraps around edges and welds, which wet paint struggles to do.

03

Properties

The layer is pore-free and smooth, so dirt and micro-organisms find it hard to lodge. It is impact-resistant and abrasion-resistant, absorbs little water compared with other polyamides and resists many cleaning agents common in the food industry.

For contact with food there are grades that comply with European rules on plastics. What counts is the declaration of compliance for the specific powder used – not the name of the coating.

04

Limits

The coating is protection, not a structural material. Its limits determine where it fits.

  • Damage: if the layer is pierced, the steel beneath rusts and moisture can creep under the coating.
  • Temperature: polyamide 11 is a thermoplastic; the coating is not suitable for permanently high temperatures. The coater states the limit of use.
  • Chemicals: strong acids and strongly oxidising agents attack polyamide. Resistance to the cleaning agent in use has to be checked.
  • Fits and threads: the layer thickness alters dimensions; functional surfaces are masked.
  • Electrostatics: the layer insulates. In potentially explosive atmospheres this has to be considered in the ignition hazard assessment.
05

Coated steel or stainless steel?

Stainless steel is resistant through and through: a scratch changes nothing. It is therefore the safe choice in the product area, under aggressive wet cleaning and wherever mechanical damage is to be expected. Coated steel is economical for large supporting structures, columns and jibs outside the direct product area – provided the layer is checked regularly for damage and repaired.

What Entracon offers here is on the matching page.

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Overview

Surfaces for lifting equipment in hygiene areas

Surface Strength Limit
Stainless steel resistant throughout, insensitive to scratches cost, weight on large components
Polyamide 11 coating pore-free, thick, impact-resistant, wraps edges damage exposes steel, limited temperature
Powder paint economical, many colours thinner, less impact-resistant
Wet paint easy to touch up edge coverage, lower resistance
Frequently asked questions

Frequently asked questions about Rilsan coating

Is a Rilsan coating food-safe?

There are grades suitable for food contact. Whether that applies to a particular component is shown by the coater’s declaration of compliance for the powder used and the intended application.

Can the coating replace stainless steel?

In many areas outside direct product contact, yes. Where impacts, sharp edges or very aggressive cleaning are to be expected, stainless steel remains the more robust solution because it does not rust even when damaged.

Can a damaged coating be repaired?

Small spots can be repaired locally, though the quality of the original layer is usually not matched. With larger damage the component is stripped and recoated. The important thing is to detect damage early, before rust creeps under the layer.

Where the term appears on this site

From the term to the application

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