Glossary

Expansion joint

An expansion joint absorbs relative movement within a piping system. Depending on its type it can take up axial, lateral or angular movement.

Also
Pipe expansion joint · Compensator · Flexible joint
Also known as
  • Pipe expansion joint
  • Compensator
  • Flexible joint
01

A flexible component in a rigid line

An expansion joint is a deliberately flexible piece of piping. It absorbs movements the pipe itself could not accommodate without high forces: thermal expansion, settlement, vibration from machinery. To do so it is softer and thinner than the line – and therefore the component that needs the most careful design, installation and monitoring.

02

Three basic movements

Every expansion joint is built for particular movements. Axial means the line becomes shorter or longer along its axis. Lateral means the two ends shift sideways relative to each other. Angular means the ends rotate relative to each other about a transverse axis.

Several hinged or lateral joints can be arranged as systems that absorb large movements while transmitting only small forces. Hardly any type, however, tolerates torsion about the pipe axis.

03

Anchors and guides are part of it

An expansion joint never works alone. An unrestrained axial joint is pushed apart by internal pressure; anchors have to carry that force. Guides have to prevent the line from buckling at the soft spot. If either is missing, the first pressurisation destroys the joint or displaces the line.

Restrained types with tie rods or hinges carry the pressure force themselves and relieve the anchors. In exchange, they cannot absorb axial movement.

04

When an expansion joint is the right choice

Where there is room, a pipe best accommodates its expansion through its routing – with changes of direction and expansion loops. The expansion joint is the answer for cases where that is impossible or insufficient.

  • There is no room for an expansion loop.
  • Large diameters at low pressure would require very large loops.
  • A sensitive machine connection tolerates only very small forces.
  • Vibration from a machine is to be kept away from the line.
  • Structures or equipment settle differently.
05

Limits and service life

Expansion joints are designed for a certain number of cycles at certain movements. Larger movements, higher temperatures or additional vibration shorten their life. Elastomers also age regardless of loading.

An expansion joint therefore belongs in the inspection plan of the plant and should be installed so that it can be inspected and replaced. It is not intended to compensate for installation errors: every millimetre of misalignment it takes up during installation is missing in service.

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Overview

Expansion joints by material

Type Typical use Limits
Metal bellows Steam, hot fluids, higher pressures Sensitive to torsion and to corrosion of the thin bellows wall
Rubber expansion joint Water, pump connections, vibration isolation Limited temperature, ageing of the elastomer
Fabric expansion joint Flue gas and air ducts Very low pressures only
PTFE expansion joint Aggressive fluids in chemical plants Limited pressure and temperature
Frequently asked questions

Frequently asked questions about Expansion joint

Is an expansion joint maintenance-free?

No. It should be inspected regularly for deformation, corrosion, cracks and the condition of tie rods and hinges. Rubber expansion joints are additionally assessed by age.

Can an expansion joint be retrofitted when connection loads are too high?

Yes, but not without a new analysis. An expansion joint changes the forces throughout the line and calls for anchors and guides that were not needed before.

What is the difference between an expansion joint and a bellows expansion joint?

Expansion joint is the general term for all such devices. The bellows expansion joint is the type with a metal bellows – the most common one for hot fluids in process plants.

Does a rubber expansion joint need tie rods?

If the line has no anchors to carry the pressure force, yes. Without a length restraint, internal pressure stretches the joint and loads the pump nozzle it was meant to relieve.

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