Glossary

ROHR2

ROHR2 is a program system for the structural analysis of piping systems, covering stresses, displacements, support loads and nozzle loads.

Also
Pipe stress software · Pipe stress analysis program · Piping analysis software
Also known as
  • Pipe stress software
  • Pipe stress analysis program
  • Piping analysis software
01

What ROHR2 is

ROHR2 is a program system for pipe stress analysis that is widely used in German-speaking countries. It represents a piping system as a three-dimensional frame of beam elements and, for defined load cases, calculates displacements, internal forces, stresses and the loads on supports and connections.

The stresses are then assessed to a selected code: the program compares the calculated values with the allowable ones and reports the utilisation for each component and check.

02

The steps of an analysis

The sequence is the same for every pipe stress analysis, whatever the size of the system.

  • Enter the routing or import it from the CAD system.
  • Assign dimensions, materials, insulation and contents.
  • Define supports, anchors and the boundary conditions at equipment.
  • Define load cases: weight, pressure, temperatures, wind, earthquake, imposed displacements.
  • Run the analysis and assess the stresses to the agreed code.
  • Document the results: stresses, support loads, nozzle loads, displacements.
03

Static and dynamic

The normal case is static analysis: weight, internal pressure, thermal expansion and external loads in their combinations. Beyond that, dynamic questions can be examined – natural frequencies and mode shapes, harmonic excitation, earthquake by response spectra, and time-dependent loads such as pressure surge.

For local checks at nozzles, branches or welded attachments the beam model is not sufficient. The module ROHR2fesu supplements individual components with a finite element shell model for this purpose.

04

Codes: the project decides, not the program

Stress checks can be carried out to the common codes, among them EN 13480 and the ASME B31 series. Which code applies is determined by the location of the plant, the Pressure Equipment Directive and the specification of the operator.

An analysis is carried out consistently to one code. Material values, stress intensification factors and allowable values belong together and cannot be mixed between codes.

05

What the software does not do

A calculation model is as good as its assumptions. Whether a support is really rigid, how large the friction is and how far an equipment nozzle moves in operation – the program does not know. It calculates with what has been entered.

Plausibility checks are therefore part of the work. Does the sum of the support reactions match the weight? Does the deflected shape match expectation? Does every support carry load in every case, or does the line lift off? These questions are answered by the engineer, not by the software.

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Overview

Input and results of an analysis with ROHR2

Area Input Result
Geometry Routing, dimensions, components Deflected shape, displacements per node
Material and code Material values, temperatures, pressures Stresses and utilisation per check
Supports Type, position, stiffness, friction Support loads per load case, spring hanger data
Connections Nozzle displacements, allowable loads Nozzle loads compared with the allowable values
Frequently asked questions

Frequently asked questions about ROHR2

Is a pipe stress analysis produced with ROHR2 suitable for third-party review?

An analysis can be reviewed when input, load cases, code and results are documented traceably. The program produces the documents for this. Whether the model represents the plant correctly is the responsibility of the author.

Do I need ROHR2 to read the results?

No. The results are handed over as a report with tables and plots. For later modifications to the line, however, it is helpful if the calculation model is handed over as well.

What is the difference between ROHR2 and ROHR2fesu?

ROHR2 analyses the whole piping system as a beam model. ROHR2fesu examines individual components of it as a finite element shell model where local stresses are required.

Do other pipe stress programs give different results?

With the same model, loads and code the results should agree. Differences almost always arise from differing assumptions – support stiffness, friction, load case combination – and not from the software.

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